PLC Control System Nespresso Coffee Capsule
Filling And Sealing Rotary Machine
Introdution of the Nespresso coffee capsule filling and sealing
rotary machine
This nespresso coffee capsule filling and sealing rotary machine
can be equipped with individual process modules for a wide range of
applications. It can handle both injecting and thermoforming
function. It is suitable to fill in liquid, powder and granule
materials, such as coffee powder, milk powder, tea, yogurt and
other materials.
It can be used for Compatible Nespresso capsules, Lavazza blue or
point, Pod, K-cup, Kshot and so on. You can change the mould for
your need.
Parameters of the Nespresso coffee capsule filling and sealing
rotary machine
| Filling weight range | 0-6g (customized) |
| Filling accuracy | ±0.15g |
| Residual oxygen | ＜1% |
| Max speed | 3000 BPH |
| Hopper capacity | 1.0L-2.5L / 110L |
| Control system | PLC ( OMRON, SCHNEIDER, ROCKWELL ) |
| Displayer | 7 inch touchscreen |
| Power supply | AC 110V, 220V, 380V 50-60Hz |
| Air supply | 6 BAR |
| Shape | rotary |
| Warranty | one year |
| Coffee capsule materials | PP, Aluminum, Biodegradable |
| Dimension | 1745(L)x1150(W)x2385(H) |
Characters of the Nespresso coffee capsule filling and sealing
rotary machine
•The whole machine adopts stainless steel materials;
•It adopts high precision of the chain wheel, gearbox, bearing and
dividing box which determine the fast, stable and accurate
operation of the machine to prolong the service lifetime and the
pleasant rhythm.
•The high-quality pneumatic components make the air circuit of the
machine run stably. The stable air pressure and the even air flow
inside the machine greatly avoid the failure, namely can greatly
improve the production capacity and guarantee the service lifetime
of the machine;
• Electrical parts are from most famous brands with best quality
(Schneider, Siemens, Allen-Bradley…)
• UV sterilization system provides a good production environment
for capsule production;
•Electromagnetic storm has largely solved the problem of static
electricity in the process of powder packaging, resulting in the
failure of packaging process;
•The peristaltic pump drop filling device is ready for adding
liquid flavors into the capsule in the future;
•The second strengthen heat sealing. It eliminates the risk of
defective products entering the market, even if the first heat seal
fails;
•The online weighing device feeds the data back to the PLC in real
time, identifing the unqualified products and automatically injects
them;
•Discharging over-turning device prepares for the following
packaging of the capsule, bagging or cartoning;
•Automatically counts the output of the finished capsules;
•Roll film cutting and sealing system with high-precision fine
tooth cylinder blade can realize online cutting and sealing at the
same time. The sealing deviation is within 0.1mm. With the
identification mark system, servo motor drives roll film expansion
and dragging precisely;
• With nitrogen filling device, it creates a low-pressure
environment. When the nitrogen source pressure and flow rate meet
the conditions, the residual of Oxygen will be reduced to less than
1% in the capsule, so that the fresh coffee is sealed and wrapped
by highly pure nitrogen;
•The remote control system, to a great extent, solves the problem
of international PLC and HMI inconsistency of the software
installed on the PC side. Moreover, the customer can observe the
condition of the parameter value of the machine, the failure rate
of the machine, the production efficiency and so on in real time
every day through the mobile app;
•Screw feeder and vacuum feeder, according to the choice of
customers to configure the corresponding automatic replenishment
system.
Usages of the Nespresso coffee capsule filling and sealing rotary machine
1. cups loading
Vibrating sorter or centrifugal sorter can help you to feed the
capsules automatically.
2. auger filling
Vacuum feeding machine or screw feeding machine or elevator machine
automatically send materials. It is of easiness and convenience.
3. nitrogen flushing
It creates a low-pressure environment. When the nitrogen source
pressure and flow rate meet the conditions, the residual of Oxygen
will be reduced to less than 1% in the capsule, so that the fresh
coffee is sealed and wrapped by highly pure nitrogen.
4. roll films
Cutting and sealing PP multi-layer compound film to close capsule's
top, if the film with an eyemark, it can cut film and make sure
that the logo is on the capsule's center. Cutting and sealing in
one step will realize lids to close capsule's top precisely.
Positiong lid in the center of capsule top. In the long time, it
will save film package cost.
5. heat sealing
Heat sealing or ultrasonic sealing, you can choose flat sealing or
line sealing. Different kinds of sealing to make the package more
appealing.
6. cups output
Automatically count finished capsules' quantity. It has an online
weigher check function helping reject unqualified products by
itself.
Container specifications
| Materials | Filling weight | Lifetime |
| PP | 0-5.5g
| 6 months |
| PBT | 12 months |
| PP with EVOH | 18months |
| Aluminum | 0-6g | 36 months |
| Biodegradable | 3 months |
All above have the same diameter (37mm) and sealing film (aluminum
foil).
