Kcup Newest Factory Manufacture Four Lanes Filling Sealing Machine
Kcup Capsule Filling Machine
Introduction of the four lanes kcup capsule filling sealing machine
The four lanes kcup coffee capsule filling sealing machine is the
fully automatic one. The four lanes kcup coffee capsule filling
sealing machine has the glass doors, it is not only easy to check
the operation, but also keep the safety of the operators. Once the
door opened, the machine will stop working.
The four lanes kcup coffee capsule filling sealing machine has a
movable hopper, it can be convenient for you to change the filling
material and also do the cleaning. What's more, the four lanes
filling sealing machine can be filled into more than one kind of
capsules, not only the kcups, but also can be nespresso, lavazza,
dolce gusto and so on, just to change the molds.
Features of the four lanes kcup capsule filling sealing machine
• The machine’s contact with food area is all stainless steel.
• High strength and high precision chain wheel, gearbox, bearing
and dividing box determine the fast, stable and accurate operation
of the machine, long service life and pleasant rhythm.
• The high-quality pneumatic components make the air circuit of the
machine run stably, the air pressure inside the machine is stable,
and the air flow is even, which greatly avoids the failure, so as
to greatly improve the production capacity and guarantee the
service life of the machine.
• Electrical parts are from most famous brands with best quality
(Schneider, Siemens, Allen-Bradley…)
• Capsule sorter and lifting and conveying system greatly save
labor costs;
• UV sterilization system provides a good production environment
for capsule production;
• Electromagnetic storm has largely solved the problem of static
electricity in the process of powder packaging, resulting in the
failure of packaging process;
• The peristaltic pump drop filling device is ready for adding
liquid flavors in the capsule in the future;
• The second strengthen heat seal. It eliminates the risk of
defective products entering the market, even if the first heat seal
fails;
• The online weighing device feeds the data back to the PLC in real
time, identifies the defective products and automatically
eliminates them;
• Discharging over-turning device prepares for the following
packaging of the capsule, bagging or cartoning;
• Automatically counts the output of the finished capsules;
• Roll film cutting and sealing system: with high-precision fine
tooth cylinder blade, it can realize online cutting and sealing at
the same time, with sealing deviation of 0.1mm. With identification
mark system, servo motor drives roll film expansion and dragging,
with high precision.
• With nitrogen filling device, it creates a low-pressure
environment, when nitrogen source pressure and flow rate meet the
conditions, the residual of Oxygen less than 2% in the capsule, so
that the fresh coffee is sealed and wrapped by highly pure
nitrogen;
• The remote control system, to a great extent, solves the problem
of international PLC and HMI inconsistency of the software
installed on the PC side, and the program update, inspection and
backup of the machine can not be solved because of the network
problems. Moreover, the customer can observe whether the parameter
value of the machine is normal, the failure rate of the machine,
the production efficiency and so on in real time every day, which
are all through the mobile app can be achieved.
• Screw feeder and vacuum feeder, according to the choice of
customers to configure the corresponding automatic replenishment
system.
Procedures of the four lanes kcup capsule filling sealing machine
capsules horizontal loading with a detection to confirm whether the
capsules are in or not
UV lamp to kill the bacteria in the environment
servo motor controlled auger filling, customized filling weight
precut lids
two procedures of heat sealing to make sure that every capsules can
be well sealed
robot arms to carry out the finished products automatically
rejection station, you can set the weight range of the capsules you
want, and when the capsules reach this station, it will detect if
the capsules are qualified, if not, it will blow them up.
Specifications of the four lanes kcup capsule filling sealing
machine
| Filling accuracy | ±0.15g |
| Warranty | 1 year |
| After-sale services | supply training and test; give operation manual installation and
operation video; do after-sale service overseas; 24-hours online
support |
| Hopper capacity | 10-25L / 110L |
| Max speed | 12,000 capsules per hour |
| Control system | PLC |
| Port of shipping | shanghai |
| Dimension | 5850(L)x4490(W)x2200(H)mm |
| Net weight | 1200kg |
| Power supply | AC 110V 220V 380V 20KW |
| Shape | linear |
| Driven type | Electric-Pneumatic |
| Automatic grade | fully automatic |
Finished products of the four lanes kcup capsule filling sealing
machine
It can be filled with 10-11g coffee powder depending on the powder
and also the inner filter material.
The inner filter can be divided into paper filter / synthetic
filter.
The diameter is 51mm.
